HOW A MEDAL IS MADE ... the minting process PDF Print E-mail
The Minting Process 
art
panto
engraver
Original artwork created on a computer is used for presentation purposes and as reference material by the craftsmen and artisans who produce the dies.  Pantograph machines are used by skilled craftsmen to cut two-dimensional dies.  Using the same hand tools and techniques employed by metal craftsmen through the centuries, engravers add depth and detail to make the image come to life. 
sculpt
proof1  heat
Sculptor hand carves complex dies such as portraits. A multi-step process is employed to ensure accuracy when creating the die.  A digital image of the proof from the die is e-mailed for customer approval prior to the actual minting process.  The approved die is hardened by heat treating. The die is subjected to temperatures above 1700 degrees for up to eight hours.
coining
trim3   polish
A blank piece of metal previously cut to the desired shape is placed into a coining press on top of the die. Up to 1000 tons of pressure are used to "strike" the image into the medal.  Excess material is trimmed off in a trimming press.  After cleaning, the minted piece goes through an extensive multi-step hand finishing process depending on customer wishes. Many finishing options available. 
lacquer
   
The final step is a coat of jeweler's lacquer sprayed on front and back of the piece to protect it from tarnishing.     
     
Last Updated ( Thursday, 07 February 2008 )